Job Summary

• Executes for regular maintenance and calibration of electrical machinery and automation equipment to ensure a high reliability of operation in the process according to set standards
• Investigate the failures/ problems/ deviations, identify and verify the root cause and make the corrective action plan according to procedures.
• Executes changes to PLC, HMI, MES (future) and SCADA programs and is responsible for the updating of documentation and back-ups regarding these changes of parameters and drawings.
• Advises on the development, standardization and back-up of process-automation systems for the long term as Plan
• Provide specialist technical capability building through coaching of Technicians and Electrical learners on correct maintenance procedures.
• Manage equipment upgrades and technological changes.

Key Responsibilities

1.Coordinate with Manufacturing to run the production planning as per plan / Line Efficiency

• Regular maintenance and calibration of electrical machinery and automation equipment to ensure a high reliability of operation in the process according to set standards.
• Execute daily, weekly operations and shutdown activities according to schedule.
• Commas the equipment, process after finishing job and hand over to customer for approval
• Isolate the relevant the procedures/process in Plant
• Collate, documented the information and provide feedback to relevant customer

2.Execute Maintenance Activities

• Perform maintenance routine checklist and report all abnormalities to Manufacturing Team Leader, Packing Manager and Engineering Leader
• Quickly fix any problems that caused breakdown Electrical machine and automation equipment
• Execute specialised automation and calibration related maintenance on inspection equipment, including back-up management of PLC programs, HMI, Frequency Inverter, machines and product related parameter lists and HMI passwords.
• Maintain and repair carried out as per works order and meet all the quality requirements. 
• Obtain work order for all planned maintenance activities and controller.
• Obtain to conduct activities for all relevant information ex: drawings, manufacturers manual etc.
• Spares and tools required are located and obtained
• Jobs prioritized to maximize product quality and plant availability (within set maintenance schedule)
• Permit to stop plant/ process and time required is negotiated with relevant customers.
• Provide feedback timeously to planner/ controller on deviations to schedule and on work to be completed. 

3.Completed documentation

• All works orders completed and signed off by maintenance controller
• All reporting standards adhered to as per work instructions. 
• All root cause analyses recorded and documented according to required format.
• Record equipment downtime in area of responsibility to establish  repetitive problems 
• Create work orders and reserve parts on SAP PM for repair-or unplanned maintenance

4.Coaching technicians & Operators

• Be trained about the operational system and process issues is identified
• Coach and and train for Operators to perform activities (within their scope of expertise) to ensure proper asset care. 
• Provide the training course for Operators on autonomous (BEC) maintenance activities.

5.Improve equipment and processes in the Production Department

• Update database (if any) and report it by monthly/quarterly/yearly
• Diagnose unresolved events leading to ineffective operations and determine the root cause
• Organize and implement a plan of action and provide feedback
• Carry out new project/equipment installations within expected time frames when assigned
• Make kaizen to improve equipment and process as instruction.

6.Maintain Health & Safety standards and Quality

• Plan maintenance activities for execution according to schedule.
• Comply with all relevant Health & Safety legislation
• Identify unsafe conditions & work practices to take action plan
• Utilize relevant safety equipment and protective clothing 
• Hazardous substances are used, handled and disposed of as per TCCMS procedures.
• Report all related incidents/near miss about Health & Safety as per procedures.
• All housekeeping standards are adhered to. Cleaning is needed after work.
• Other tasks are assigned by Direct Line Manager

Requirements

• University/Bachelor’s degree in Electrical Automation
• At least 03 working years of experiences about automation position and meet all the quality maintenance requirements in beverages industry
• Computer: MS Office
• Siemens S7 Fundamentals
• Read electrical drawings
• Read mechanical drawings
• Experience in process engineering and PID
• Variable Speed Drives
• AC Motor Maintenance
• ASI Bus networks
• Profil Bus network
• Sensor & Encoder selection and maintenance
• Pump Mech. Maint
• Pneumatics
• Gearbox Mech Repairs
• RCA (5why)
• 5S housekeeping
• Basic Equipment Care (BEC)